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Conventional Spiral Mills

Start-Stop and Continuous spiral SAW pipe mills for large-diameter production

Overview

Conventional spiral mill forming equipment

Conventional spiral mills produce large-diameter pipe by forming steel strip in a helical path and welding with SAW on ID and OD. The spiral weld distributes stress 25% more evenly than longitudinal welds, delivering superior crush resistance over 2x greater than LSAW. Two versions: Start-Stop mills (30,000-60,000 tons/year) and Continuous mills for higher throughput. Same line produces varied diameters with minimal changeover as coil width determines pipe diameter.

Key Advantage: Spiral welds distribute stress 25% more evenly, providing superior crush resistance and structural integrity for demanding applications.
Spiral pipe welding process

Technical Specifications

Parameter Value
Pipe Diameter 20" - 120" (508 - 3048 mm)
Wall Thickness 5 - 25 mm
Material Grade X42 - X80
Forming Speed 3 - 12 m/min
Annual Capacity 30,000 - 80,000 tons/year

Key Benefits

Superior Structural Strength

Spiral weld geometry delivers 2x greater crush resistance compared to longitudinal alternatives

Seismic Zone Optimized

Stress distribution pattern ideal for earthquake-prone regions and high-impact environments

Economical Large-Diameter

Cost-effective production of pipes 20"-120" with minimal operational complexity

15-20% Better Internal Pressure

Superior internal pressure ratings vs. longitudinal weld configurations

Flexible Production

Minimal changeover between diameters; same line produces multiple sizes efficiently

Single Coil, Multiple Sizes

One coil width can produce multiple pipe diameters with zero setup changes

Applications

Oil & Gas
Water Infrastructure
Structural Piling
Marine
Power Generation
District Heating

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